Typical design features of NEA Deployment Motors include:
NEA can provide the following optional features as part of our Deployment Actuators:
NEA can provide Deployment Actuators for use in deployment applications or any application that requires efficient generation of mechanical power. NEA Deployment Actuators consist of an efficient brushless DC motor often coupled to a high torque planetary gearbox.
NEA designs and analyzes all aspects of our Deployment Actuators in-house allowing complete control over the end item performance.
Advanced Motor Technology
NEA analyzes and designs all of our motors in-house using advanced state-of-the-art three-dimensional magnetic finite element analysis. Our analytical models accurately predict end unit performance and provide the underlying foundation for our torque margins and dynamic simulation models. In-house motor testing is performed at the motor component level on every motor we build with the results being compared against the analysis to verify the model and also allow capture of out of family performance.
Our precise models allow for performance optimization, weight reduction and in some cases the elimination of rare earth materials that drive cost. The motor configurations used in our pointing mechanisms use far fewer components than most motors used on competitive products resulting in increased reliability, reduced manufacturing time, lower cost and better step accuracy. The additional capabilities our motors provide allow us to offer superior performance in a smaller envelope.
Our standard brushless DC motors are commutated with Hall effect sensor technology however other commutation technology can be provided as an option.
Advanced Gearbox Technology
The same philosophy that drives NEA to have complete control of motor analysis is also applied to our gearboxes. NEA performs all gearbox analysis in-house per AGMA standards. Our models correlate very well with tested performance and our analysis methods and results are readily shared with our customer’s engineering team to allow independent verification of margins.
NEA’s planetary gearboxes are optimized for spaceflight applications and are engineered by a team that has unparalleled experience in the design of planetary gearboxes for demanding spaceflight applications.
Gearboxes are available in all stainless configurations as well as combinations of stainless steel and maraging steel for high torque applications.
Custom Sized Output Bearings
NEA can size the output bearings of our Deployment Actuators to meet customer interface load requirements. All combined loading is verified with COBRA Ball Bearing analysis software to assure reliable performance with stresses within bearing allowable.